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S2 Chassis Maintenance Manual

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S2 Chassis Maintenance Manual
Foreword
Introduction
- Descriptions of Service Publications
- Page Description
- Descriptions of Service Publications
- Page Description
- Descriptions of Service Publications
- Page Description
00 General Information
- Determining Scheduled Maintenance Intervals: 00–01
- Maintenance Schedules: 00–02
- Maintenance Interval Table: 00–03
- Overview of Maintenance Operations: 00–04
- Noise Emission Controls: 00–05
- Verification of Inspections Log: 00–06
01 Engine
- 01–00 Safety Precautions
- 01–01 Engine Drive Belt Inspecting
- 01–02 Engine Support Fastener Checking
09 Air Intake
- 09–01 Air Cleaner Element Inspecting and Replacing
13 Air Compressor
- 13–00 Safety Precautions
- 13–01 Air Compressor Inspection
- 13–02 Air Compressor Filter Replacement, Propane Engine
15 Alternators and Starters
- 15–00 Safety Precautions
- 15–01 Alternator, Battery, and Starter Connections Check
20 Engine Cooling/Radiator
- 20–00 Safety Precautions
- 20–01 Radiator Cap Inspection
- 20–02 Radiator Pressure Flush and Coolant Change
- 20–03 Fan Drive Inspection (Noise Emission Control)
- 20–04 Coolant Heater Check, Webasto
25 Clutch
- 25–00 Safety Precautions
- 25–01 Eaton Fuller Clutch Release Bearing Lubricating
- 25–02 Eaton Fuller Clutch Release Cross-Shaft Lubricating
- 25–03 Clutch Hydraulic Fluid Level Checking
- 25–04 Clutch Hydraulic Fluid Changing
26 Transmission
- 26–00 Safety Precautions
- 26–01 Manual Transmission Oil Level Checking
- 26–02 Eaton Fuller Transmission Fluid Changing and Magnetic Plug Cleaning
- 26–03 Allison and Eaton Fuller Transmission Breather Checking
- 26–04 Allison Transmission Fluid and Filter Changing
31 Frame and Frame Components
- 31–00 Safety Precautions
- 31–01 Frame Fastener Torque Check
32 Suspension
- 32–00 Safety Precautions
- 32–01 Suspension Inspecting
- 32–02 Suspension U-Bolt Torque Checking
33 Front Axle
- 33–00 Safety Precautions
- 33–01 Kingpin Lubricating, Detroit™ Axles
- 33–02 Draw Key Nut Inspecting
- 33–03 Tie Rod End Inspecting
- 33–04 Tie Rod Lubricating
35 Rear Axle
- 35–00 Safety Precautions
- 35–01 Axle Lubricant Level Checking
- 35–02 Axle Breather Checking
- 35–03 Axle Lubricant Changing and Magnetic Plug Cleaning
40 Wheels and Tires
- 40–01 Wheel Nut Checking
41 Driveline
- 41–00 Safety Precautions
- 41–01 Driveline Inspection
- 41–02 Driveline Lubrication
42 Brakes
- 42–00 Safety Precautions
- 42–01 Bendix Air Dryer AD–9 or AD–IP Desiccant Replacing
- 42–02 Governor D–2A Checking
- 42–03 Hydraulic Brake Lining Wear Checking
- 42–04 Slack Adjuster Lubricating
- 42–05 Meritor Camshaft Bracket Lubricating
- 42–06 Air Dryer AD–9, AD–IP Checking
- 42–07 Brake Lines and Fittings Inspecting, Hydraulic Brakes
- 42–08 Brake Pedal Linkage and Mounting Plate Inspecting
- 42–09 Air Brake Inspecting and Leakage Testing
- 42–10 ABS Tone Rings Cleaning
- 42–11 Bendix Hydro-Max® Brake System Inspecting
- 42–12 Brake Caliper Slide Pin Lubricating, Bosch Hydraulic Brakes
- 42–13 Drum Brake Shoe Roller Lubricating
- 42–14 Foot Brake Valve Actuator Lubricating, Bendix E–6
- 42–15 Brake Inspecting
- 42–16 WABCO System Saver Air Dryer Desiccant Cartridge Replacing
- 42–17 Bendix Automatic Drain Valve Operating and Leakage Tests
46 Steering
- 46–00 Safety Precautions
- 46–01 Drag Link Inspecting
- 46–02 Power Steering Fluid and Filter Changing
- 46–03 Power Steering Fluid Level Inspecting
- 46–04 Power Steering Gear Lubricating
- 46–05 Drag Link Lubricating
47 Fuel
- 47–00 Safety Precautions
- 47–01 Fuel Tank Band Nut Tightening
- 47–02 Fuel/Water Separator Element Replacing
- 47–03 Inline Fuel Strainer Replacing, MBE900 Engine
- 47–04 Fuel Sender Checking
- 47–05 Fuel Tank and Line Inspecting, Propane Engine
- 47–06 Fuel Rail Fitting and Injector Inspecting, Propane Engine
- 47–07 Fuel Filter Replacing, Propane Engine
49 Exhaust
- 49–00 Safety Precautions
- 49–01 Exhaust System Inspecting (Noise Emission Control)
54 Electrical, Instruments, and Controls
- 54–01 Battery Voltage Checking
60 Cab
- 60–01 Mirror Folding Check
72 Doors
- 72-01 Door Seals Lubrication
83 Heater and Air Conditioner
- 83–00 Safety Precautions
- 83–01 Air Conditioner Inspection
- 83–02 HVAC Air Filter Cleaning
88 Hood, Grille, and Cab Fenders
- 88–01 Hood Rear Support Lubrication

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