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Shuttle Bus Chassis Maintenance Manual

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Shuttle Bus Chassis Maintenance Manual
Foreword
Introduction
- Descriptions of Service Publications
- Page Description
00 General Information
- Determining Scheduled Maintenance Intervals: 00–01
- Vehicle Maintenance Schedule Table: 00–02
- Maintenance Interval Table: 00–03
- Maintenance Operation Sets: 00–04
- Noise Emission Controls Maintenance: 00–05
- Verification of Inspections Log: 00–06
01 Engine
- 01–00 Safety Precautions
- 01–01 Engine-Support Fasteners Checking (Noise Emission Control)
- 01–02 Engine Drive Belt Inspecting
09 Air Intake
- 09–00 Safety Precautions
- 09–01 Air Cleaner Inspecting and Replacing
- 09–02 Air Intake System Inspecting
13 Air Compressor
- 13–00 Safety Precautions
- 13–01 Air Compressor Inspection
15 Alternator and Starter
- 15–00 Safety Precautions
- 15–01 Alternator, Battery, and Starter Connections Check
20 Engine Cooling/Radiator
- 20–00 Safety Precautions
- 20–01 Radiator Cap Check
- 20–02 Radiator Pressure Flush and Coolant Change
- 20–03 Eaton Viscous Fan Drive Check (Noise Emission Control)
- 20–04 Mechanical Fan Drive Gearbox Oil Change
- 20–05 Mechanical Fan Drive Gearbox Lubrication
26 Transmission
- 26–00 Safety Precautions
- 26–01 Transmission Breather Checking
- 26–02 Transmission Fluid and Filter Changing
- 26–03 Transmission Fluid Level Checking
31 Frame
- 31–00 Safety Precautions
- 31–01 Frame Fastener Torque Checking
32 Suspension
- 32–00 Safety Precautions
- 32–01 Suspension Inspecting, Freightliner Spring
- 32–02 Suspension Lubricating, Freightliner Spring
- 32–03 U-Bolt Torque Checking, Freightliner Spring
- 32–04 Spring Bracket Fastener Torque Checking, Freightliner Spring (Rear)
- 32–05 Fastener Torque Checking, Freightliner AirLiner
- 32–06 Component Clearance Checking, Freightliner AirLiner
- 32–07 Component Inspecting and Operation Checking, Freightliner AirLiner
- 32–08 U-Bolt Torque Checking, Freightliner AirLiner
- 32–09 Shock Absorber Checking, Freightliner Spring
- 32–10 Torque Arm Bushing Checking, Freightliner AirLiner
- 32–11 Suspension Inspecting, Neway
- 32–12 ZF IFS Lubricating
33 Front Axle
- 33–00 Safety Precautions
- 33–01 Knuckle Pin Lubricating
- 33–02 Tie-Rod End Lubricating
- 33–03 Tie-Rod End Inspecting
- 33–04 Wheel Alignment Checking, Front Axle
- 33–05 Oil-Filled Hubs Oil Level Checking
- 33–06 Oil-Filled Hubs Oil Changing
- 33–07 Wheel End Inspection
35 Rear Axle
- 35–00 Safety Precautions
- 35–01 Axle Lubricant Level Checking
- 35–02 Axle Lubricant Changing and Magnetic Plug Cleaning
- 35–03 Axle Breather Checking
40 Wheels and Tires
- 40–01 Wheel Nut Checking
41 Driveline
- 41–00 Safety Precautions
- 41–01 Driveline Inspection and Lubrication
42 Brakes
- 42–00 Safety Precautions
- 42–01 Air Dryer Checking
- 42–02 Air Dryer Desiccant and Coalescent Filter Replacing
- 42–03 Air Dryer Inspecting
- 42–04 Air Reservoir Automatic Drain Valve Disassembling, Cleaning, and Inspecting, Bendix DV–2
- 42–05 Slack Adjuster Lubricating
- 42–06 Bendix Hydro-Max® Brake System Inspecting
- 42–07 Brake Lines Checking, Hydraulic Disc Brakes
- 42–08 Brake Lining Wear Checking, Hydraulic Disc Brakes
- 42–09 Camshaft Bracket Bushing Lubricating
- 42–10 Foot Brake Valve Actuator Lubricating, Bendix E–6
- 42–11 Relay Valve Checking, Midland
- 42–12 Brake Caliper Slide Rail Lubricating, Bosch Hydraulic Brakes
- 42–13 Brake Caliper Slide Pin Lubricating, Bosch Brakes
- 42–14 ABS Tone Rings Cleaning
- 42–15 Drum Brake Shoe Roller Lubricating
- 42–16 Air Dryer Inspecting, Midland
- 42–17 Air Dryer Desiccant and Coalescent Filter Replacing, Midland
- 42–18 Air-Actuated Parking Brake Cable Checking and Adjusting
- 42–19 Brake Inspection
- 42–20 Versajust Slack Adjuster Inspection and Lubrication
46 Steering
- 46–00 Safety Precautions
- 46–01 Steering Driveline Lubricating
- 46–02 Drag Link Lubricating
- 46–03 Power Steering Reservoir Fluid Level Checking
- 46–04 Power Steering Reservoir Fluid and Filter Changing
- 46–05 Steering Gear Lubricating
47 Fuel
- 47–00 Safety Precautions
- 47–01 Diesel Fuel Tank Draining and Vent Checking
- 47–02 Fuel/Water Separator Element Replacing
- 47–03 CNG Fuel Block Housing Draining
- 47–04 CNG Fuel Leak Testing
- 47–05 CNG Fuel Tank Visual Inspecting
- 47–06 CNG High-Pressure Fuel Filter Replacing
- 47–07 CNG Low-Pressure Fuel Filter Replacing
- 47–08 Inline Fuel Strainer Replacing, Cummins Engine
49 Exhaust
- 49–00 Safety Precautions
- 49–01 Exhaust System Inspecting (Noise Emission Control)
54 Electrical, Instruments, and Controls
- 54–01 Ground Cables Checking and Cleaning
- 54–02 Battery Voltage Checking
83 Heater and Air Conditioner
- 83–00 Safety Precautions
- 83–01 Air Conditioner Checking, R-134a Refrigerant System

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