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Walk-In Van Chassis Maintenance Manual

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Walk-In Van Chassis Maintenance Manual
Foreword
Introduction
- Page Description
- Descriptions of Service Publications
- Page Description
00 General Information
- General Maintenance Schedule Information: 00–01
- Vehicle Maintenance Schedule Table: 00–02
- Noise Emission Controls Maintenance: 00–03
- Verification of Inspections Log: 00–04
01 Engine
- 01–00 Safety Precautions
- 01–01 Engine-Support Fasteners Checking
- 01–02 Engine Drive Belt Inspecting
- 01–03 Engine Oil Checking and Changing, Gasoline Engines
- 01–04 Spark Plugs and Wires Inspecting and Replacing—Gasoline, Propane and CNG Engines
- 01–05 Evaporative Control System Inspecting, Gasoline Engines
09 Air Intake
- 09–00 Safety Precautions
- 09–01 Air Cleaner Element Inspecting and Replacing
- 09–02 Air Cleaner Filter Minder Gauge Checking, Diesel Engines
- 09–03 Air Intake System Inspecting
- 09–04 Charge Air Cooler Checking
13 Air Compressor
- 13–00 Safety Precautions
- 13–01 Air Compressor Inspection
15 Alternators and Starters
- 15–00 Safety Precautions
- 15–01 Alternator, Battery, and Starter Connections Check
20 Engine Cooling/Radiator
- 20–00 Safety Precautions
- 20–01 Coolant Replacement
- 20–02 Cooling Fan Inspection
- 20–03 Coolant Heater Check, Webasto
26 Transmission
- 26–00 Safety Precautions
- 26–01 Transmission Breather Checking
- 26–02 Allison Transmission Fluid Level Checking
- 26–03 Allison Transmission Fluid and Filter Changing
- 26–04 Hydraulic Hybrid Maintenance Operations
31 Frame
- 31–00 Safety Precautions
- 31–01 Interlube Chassis Lubrication System Inspecting
32 Suspension
- 32–00 Safety Precautions
- 32–02 Freightliner Suspension Inspecting
- 32–03 Component Inspecting and Operation Checking, Freightliner AirLiner
- 32–04 Suspension U-Bolt Torque Checking
33 Front Axle
- 33–00 Safety Precautions
- 33–01 Grease-Lubricated Wheel Bearing Cleaning, Inspecting, Repacking and Adjusting, Front Axle
- 33–02 Knuckle Pin Lubricating
- 33–03 Tie-Rod End Lubricating and Inspecting
- 33–04 All-Axle Alignment Checking
- 33–05 Oil-Filled Hubs Oil Level Checking
- 33–06 Oil-Filled Hubs Oil Changing
35 Rear Axle
- 35–00 Safety Precautions
- 35–01 Axle Lubricant Changing
- 35–02 Axle Lubricant Checking
- 35–03 Axle Breather Checking
40 Wheels and Tires
- 40–01 Wheel Nut Checking
41 Driveline
- 41–00 Safety Precautions
- 41–01 Driveline Inspection and Lubrication
42 Brakes
- 42–00 Safety Precautions
- 42–01 Bendix Hydro-Max® Brake System Inspection
- 42–02 Brake Lines Check, Hydraulic Disc Brakes
- 42–03 Brake Lining Wear Check, Hydraulic Disc Brakes
- 42–04 Brake Caliper Slide Pin Lubrication, Bosch Brakes
- 42–05 Brake Inspection
- 42–06 Slack Adjuster Lubrication
- 42–07 Air Dryer Desiccant and Coalescent Filter Replacement
- 42–08 Air Dryer Check
- 42–09 Versajust Slack Adjuster Inspection and Lubrication
- 42–10 Bendix Automatic Drain Valve Operating and Leakage Tests
46 Steering
- 46–00 Safety Precautions
- 46–01 Drag Link Lubricating
- 46–02 Power Steering Hose Checking
- 46–03 Steering Driveline Lubricating
- 46–04 Steering Gear Bolts Torque Checking
- 46–05 Power Steering Reservoir Fluid and Filter Changing
47 Fuel
- 47–00 Safety Precautions
- 47–01 CNG High-Pressure Fuel Filter Replacement
- 47–02 CNG Fuel Leak Test
- 47–03 CNG High-Pressure Fuel Filter Draining
- 47–04 CNG Fuel Block Housing Draining
- 47–05 CNG Low-Pressure Fuel Filter Replacement
- 47–06 CNG Low-Pressure Fuel Filter Draining
- 47–07 CNG Fuel Tank Visual Inspection
- 47–08 Diesel Fuel Filter Replacement
- 47–09 Gasoline Fuel Filter Replacement
- 47–10 Fuel Tank and Line Inspection, Propane Engine
- 47–11 Fuel Rail Fitting and Injector Inspection, Propane Engine
- 47–12 Fuel Filter Replacement, Propane Engine
49 Exhaust
- 49–00 Safety Precautions
- 49–01 Exhaust System Inspecting (Noise Emission Control)
54 Electrical, Instruments, and Controls
- 54–00 Safety Precautions
- 54–01 Lighting System Checking
- 54–02 Battery, Battery Box, and Cable Checking and Cleaning
- 54–03 Ground Cables Checking and Cleaning
- 54–04 Electrical System Checking
- 54–05 Battery Voltage Checking

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