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Business Class M2 Maintenance Manual

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Business Class M2 Maintenance Manual
Foreword
Introduction
- Page Description
- Descriptions of Service Publications
- Page Description
- Descriptions of Service Publications
- Page Description
00 General Information
- Determining Scheduled Maintenance Intervals: 00–01
- Maintenance Schedules: 00–02
- Maintenance Intervals for Schedule I: 00–03
- Maintenance Intervals for Schedules II and III: 00–04
- Overview of Maintenance Operations: 00–05
- Initial Maintenance (IM) Operations: 00–06
- M1 Maintenance Operations: 00–07
- M2 Maintenance Operations: 00–08
- M3 Maintenance Operations: 00–09
- M4 Maintenance Operations: 00–10
- M5 Maintenance Operations: 00–11
- M1 Lubrication and Fluid Level Check: 00–12
- M2 Lubrication and Fluid Level Check: 00–13
- Noise Emission Controls: 00–15
- Verification of Inspections Log: 00–16
01 Engine
- 01–00 Safety Precautions
- 01–01 Engine Drive Belt Inspecting
- 01–02 Engine Support Fastener Checking
09 Air Intake
- 09–01 Air Cleaner Element Inspection and Replacement
13 Air Compressor
- 13–00 Safety Precautions
- 13–01 Air Compressor Inspection
15 Alternators and Starters
- 15–00 Safety Precautions
- 15–01 Alternator, Battery, and Starter Checking
20 Engine Cooling/Radiator
- 20–00 Safety Precautions
- 20–01 Radiator Cap Inspecting
- 20–02 Radiator Pressure Flushing and Coolant Changing
- 20–03 Fan Drive Inspecting (Noise Emission Control)
- 20–04 Hybrid Electric System Coolant Changing
25 Clutch
- 25–00 Safety Precautions
- 25–01 Eaton Fuller Clutch Release Bearing Lubricating
- 25–02 Eaton Fuller Clutch Release Cross-Shaft Lubricating
- 25–03 Clutch Hydraulic Fluid Level Checking
- 25–04 Clutch Hydraulic Fluid Changing
- 25–05 Clutch Adjusting, Manually Adjusted Clutches
26 Transmission
- 26–00 Safety Precautions
- 26–01 Transmission Fluid Level Checking
- 26–02 Eaton Fuller Transmission Fluid Changing and Magnetic Plug Cleaning
- 26–03 Allison and Eaton Fuller Transmission Breather Checking
- 26–04 Eaton Fuller Transmission Air Filter/Regulator Element Cleaning
- 26–05 Allison Transmission Fluid and Filter Changing
- 26–06 Mercedes-Benz Transmission Fluid Changing and Magnetic Plug Cleaning
- 26–07 Mercedes-Benz Transmission Leak Checking
31 Frame and Frame Components
- 31–00 Safety Precautions
- 31–01 Frame Fastener Torque Check
- 31–02 Fifth Wheel Inspecting
- 31–03 Fifth Wheel Lubricating
- 31–04 Trailer Electrical Connector Lubricating
32 Suspension
- 32–00 Safety Precautions
- 32–01 Suspension Inspecting
- 32–02 Suspension Lubricating
- 32–03 Suspension U-Bolt Torque Checking
33 Front Axle
- 33–00 Safety Precautions
- 33–01 Kingpin Lubricating
- 33–02 Tie Rod End Lubricating
- 33–03 Draw Key Nut Torque Checking
- 33–04 Tie Rod End Inspecting
- 33–05 Wheel End Inspection and Maintenance, 6,000-Pound and 8,000-Pound Steer Axles with Oil-Lubricated Hubs
- 33–06 All-Axle Alignment Check
- 33–07 Steer Axle Hub Cap Vent Plug Inspection
35 Rear Axle
- 35–00 Safety Precautions
- 35–01 Axle Lubricant Level Checking
- 35–02 Axle Breather Checking
- 35–03 Axle Lubricant Changing and Magnetic Plug Cleaning
40 Wheels and Tires
- 40–01 Wheel Nut Checking
- 40–02 Tire Check
41 Driveline
- 41–00 Safety Precautions
- 41–01 Driveline Inspecting
- 41–02 Driveline Lubricating
42 Brakes
- 42–00 Safety Precautions
- 42–01 Air Brake System Valve Inspection
- 42–02 Bendix Air Dryer Desiccant Replacement
- 42–03 Governor D–2A Check
- 42–04 Bosch Hydraulic Brake System Inspection
- 42–05 Dana Spicer, Haldex, and Gunite Slack Adjuster Lubrication
- 42–06 Meritor Camshaft Bracket Lubrication
- 42–07 Meritor Slack Adjuster Lubrication
- 42–08 Air Dryer AD–9, AD–IP, AD–IS/DRM Check
- 42–09 Brake Lines and Fittings Inspection, Hydraulic Brakes
- 42–10 Brake Pedal Linkage and Mounting Plate Inspection
- 42–11 Air Brake Inspecting and Leak Test
- 42–12 Bendix E-6 Foot Control Valve Inspection and Lubrication
- 42–13 Brake Inspection
- 42–14 Hydro-Max™ Brake System Inspection
- 42–15 WABCO System Saver Air Dryer Desiccant Cartridge Replacement
- 42–16 Versajust Slack Adjuster Inspection and Lubrication
- 42–17 Bendix Automatic Drain Valve Operating and Leakage Tests
46 Steering
- 46–00 Safety Precautions
- 46–01 Drag Link Inspection
- 46–02 Power Steering Fluid Changing
- 46–03 Power Steering Fluid Level Inspecting
- 46–04 Power Steering Gear Lubrication
- 46–05 Drag Link Lubrication
- 46–06 Power Steering Filter Changing
47 Fuel
- 47–00 Safety Precautions
- 47–01 Fuel Tank Band Nut Tightening
- 47–02 Fuel/Water Separator Element Replacing
- 47–03 LNG Fuel System Inspecting
- 47–04 LNG Vacuum Integrity Testing
- 47–05 CNG Fuel System Inspecting
- 47–06 CNG High-Pressure Fuel Filter Element Replacing
- 47–07 CNG Fuel Cylinder Inspecting
49 Exhaust
- 49–00 Safety Precautions
- 49–01 Exhaust System Inspecting (Noise Emission Control)
- 49–02 CAT CGI Bellows and Piping Inspection
- 49–03 CAT CGI Bellows Replacement
54 Electrical, Instruments, and Controls
- 54–01 Trailer Cable Inspection and Cleaning
- 54–02 Electrical Component Inspection
60 Cab
- 60–01 Mirror Folding Check
- 60–02 Aerodynamic Component Inspection
72 Doors
- 72–01 Door Seals Lubricating
83 Heater and Air Conditioner
- 83–00 Safety Precautions
- 83–01 Air Conditioner Inspecting
- 83–02 HVAC Air Filter Replacing
88 Hood, Grille, and Cab Fenders
- 88–01 Hood Rear Support Lubrication

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