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4700 / 5700 / 4900 / 6900 Maintenance Manual

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4700 / 5700 / 4900 / 6900 Maintenance Manual
Foreword
Introduction
- Page Description
- Descriptions of Service Publications
- Page Description
- Descriptions of Service Publications
- Page Description
00 General Information
- Determining Scheduled Maintenance Intervals: 00–01
- Maintenance Service Table: 00–02
- Vehicle Maintenance Schedule Tables: 00–03
- Maintenance Operation Sets Table: 00–04
- Initial Maintenance (IM) Operations: 00–05
- Lubrication and Fluid Level Check: 00–06
- M1 Maintenance Interval Operations Table: 00–07
- M2 Maintenance Interval Operations Table: 00–08
- M3 Maintenance Interval Operations Table: 00–09
- M4 Maintenance Interval Operations Table: 00–10
- Noise Emission Controls Maintenance: 00–11
- Verification of Inspections Log: 00–12
01 Engine
- 01–00 Safety Precautions
- 01–01 Engine Noise Panel Inspection (Noise Emission Control)
- 01–02 Engine Belt Inspection
- 01–03 Pacbrake® Inspection and Maintenance
- 01–04 Engine-Support Fasteners Check (Noise Emission Control)
09 Air Intake
- 09–01 Intake Piping Inspection
- 09–02 Air Cleaner Element Inspection and Replacement
- 09–03 Charge Air Cooler Inspection
13 Air Compressor
- 13–00 Safety Precautions
- 13–01 Air Compressor Inspection
15 Alternators and Starters
- 15–00 Safety Precautions
- 15–01 Alternator and Starter Check
- 15–02 Battery Check
20 Engine Cooling/Radiator
- 20–00 Safety Precautions
- 20–01 Coolant Inspection
- 20–02 Cooling System Inspection (Noise Emission Control)
- 20–03 Pressure/Filler Cap Test
- 20–04 Cooling System Pressure-Flush
25 Clutch
- 25–00 Safety Precautions
- 25–01 Clutch Release Bearing Lubrication
- 25–02 Clutch Release Cross-Shaft Lubrication
- 25–03 Sleeve Assembly Bronze Bushing Lubrication
- 25–04 Fluid Level Check, Hydraulic Clutch Control
- 25–05 Fluid Change, Hydraulic Clutch Control
- 25–06 Clutch Replacement, Detroit™ Automated Transmissions
26 Transmission
- 26–00 Safety Precautions
- 26–01 Transmission Fluid Level Inspection
- 26–02 Manual Transmission Fluid Change
- 26–03 Manual Transmission Air Filter/Regulator Check, and Clean or Replace
- 26–04 ESS Transmission Filter and Boot Inspection
- 26–05 Transmission Inspection
- 26–06 Allison and Eaton Fuller Transmission Breather Check
- 26–07 Allison Transmission Fluid and Filter Change
- 26–08 Detroit™ Automated Transmission Fluid Change and Magnetic Plug Cleaning
- 26–09 Detroit™ Automated Transmission Fluid Level Inspection
- 26–10 Detroit™ Automated Transmission Air Filter Replacement
31 Frame and Frame Components
- 31–00 Safety Precautions
- 31–01 Fifth Wheel Inspection
- 31–02 Fifth Wheel Lubrication
- 31–03 Holland Fifth Wheel Sliding Mechanism Inspection
- 31–04 Frame Fastener Torque Check
- 31–05 Trailer Electrical Connector Lubrication
- 31–06 Premier 690 Coupling Inspection
32 Suspension
- 32–00 Safety Precautions
- 32–01 Suspension Inspection
- 32–02 Suspension Lubrication
- 32–03 Suspension U-Bolt Torque Check
33 Front Axle
- 33–00 Safety Precautions
- 33–01 Knuckle Pin Lubrication
- 33–02 Tie Rod Lubrication
- 33–03 Tie Rod Inspection
- 33–04 Front Axle Wheel Bearing Lubrication
- 33–05 Front Drive Axle Lubricant Level Check
- 33–06 Front Drive Axle Lubricant Change
- 33–07 Wheel Alignment Check
- 33–08 Steer Axle Hub Cap Vent Plug Inspection
35 Rear Axle
- 35–00 Safety Precautions
- 35–01 Drive Axle Lubricant Level Check
- 35–02 Two-Speed-Axle Shift Unit Lubricant Level Check
- 35–03 Drive Axle Breather Check
- 35–04 Axle Lubricant and Filter Change, and Magnetic Strainer Cleaning and Check
40 Wheels and Tires
- 40–01 Wheel Nut and Rim Nut Torque Check
- 40–02 Tire Check
41 Driveline
- 41–00 Safety Precautions
- 41–01 Driveline Inspection
- 41–02 Driveline Lubrication
42 Brakes
- 42–00 Safety Precautions
- 42–01 Air Brake System Valve Inspection
- 42–02 Air Dryer Inspection
- 42–03 Air Dryer Desiccant Replacement
- 42–04 Alcohol Evaporator Cleaning and Inspection
- 42–05 Camshaft Bracket Lubrication
- 42–06 Slack Adjuster Lubrication
- 42–07 Brake Inspection
- 42–08 Versajust Slack Adjuster Inspection and Lubrication
- 42–09 Bendix Automatic Drain Valve Operating and Leakage Tests
46 Steering
- 46–00 Safety Precautions
- 46–01 Drag Link Inspection
- 46–02 Drag Link Lubrication
- 46–03 Power Steering Fluid and Filter Changing
- 46–04 Steering Shaft Lubrication
- 46–05 Power Steering Gear Lubrication
47 Fuel
- 47–00 Safety Precautions
- 47–01 Fuel Filter Replacement
- 47–02 Fuel Separator Sight Bowl Cleaning and Element Replacement
- 47–03 Fuel Tank Band Nut Tightening
49 Exhaust
- 49–00 Safety Precautions
- 49–01 Exhaust System Inspection (Noise Emission Control)
- 49–02 CAT CGI Bellows Replacement
60 Cab
- 60–00 Safety Precautions
- 60–01 Cab Suspension Inspection
- 60–02 Mirror Folding Check
- 60–03 Aerodynamic Component Inspection
72 Doors
- 72–01 Door Seal, Door Latch, Door Hinge, and Door Check Lubrication
83 Heater and Air Conditioner
- 83–00 Safety Precautions
- 83–01 Air Conditioner Inspection
- 83–02 HVAC Air Filter Cleaning and Replacement
88 Hood, Grille, and Cab Fenders
- 88–01 Hood Rear Support Lubrication

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