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4700 / 5700 / 4900 / 6900 Maintenance Manual

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  • 4700 / 5700 / 4900 / 6900 Maintenance Manual
  • Foreword
  • Introduction
    • Page Description
    • Descriptions of Service Publications
    • Page Description
    • Descriptions of Service Publications
    • Page Description
  • 00 General Information
    • Determining Scheduled Maintenance Intervals: 00–01
    • Maintenance Service Table: 00–02
    • Vehicle Maintenance Schedule Tables: 00–03
    • Maintenance Operation Sets Table: 00–04
    • Initial Maintenance (IM) Operations: 00–05
    • Lubrication and Fluid Level Check: 00–06
    • M1 Maintenance Interval Operations Table: 00–07
    • M2 Maintenance Interval Operations Table: 00–08
    • M3 Maintenance Interval Operations Table: 00–09
    • M4 Maintenance Interval Operations Table: 00–10
    • Noise Emission Controls Maintenance: 00–11
    • Verification of Inspections Log: 00–12
  • 01 Engine
    • 01–00 Safety Precautions
    • 01–01 Engine Noise Panel Inspection (Noise Emission Control)
    • 01–02 Engine Belt Inspection
    • 01–03 Pacbrake® Inspection and Maintenance
    • 01–04 Engine-Support Fasteners Check (Noise Emission Control)
  • 09 Air Intake
    • 09–01 Intake Piping Inspection
    • 09–02 Air Cleaner Element Inspection and Replacement
    • 09–03 Charge Air Cooler Inspection
  • 13 Air Compressor
    • 13–00 Safety Precautions
    • 13–01 Air Compressor Inspection
  • 15 Alternators and Starters
    • 15–00 Safety Precautions
    • 15–01 Alternator and Starter Check
    • 15–02 Battery Check
  • 20 Engine Cooling/Radiator
    • 20–00 Safety Precautions
    • 20–01 Coolant Inspection
    • 20–02 Cooling System Inspection (Noise Emission Control)
    • 20–03 Pressure/Filler Cap Test
    • 20–04 Cooling System Pressure-Flush
  • 25 Clutch
    • 25–00 Safety Precautions
    • 25–01 Clutch Release Bearing Lubrication
    • 25–02 Clutch Release Cross-Shaft Lubrication
    • 25–03 Sleeve Assembly Bronze Bushing Lubrication
    • 25–04 Fluid Level Check, Hydraulic Clutch Control
    • 25–05 Fluid Change, Hydraulic Clutch Control
    • 25–06 Clutch Replacement, Detroit™ Automated Transmissions
  • 26 Transmission
    • 26–00 Safety Precautions
    • 26–01 Transmission Fluid Level Inspection
    • 26–02 Manual Transmission Fluid Change
    • 26–03 Manual Transmission Air Filter/Regulator Check, and Clean or Replace
    • 26–04 ESS Transmission Filter and Boot Inspection
    • 26–05 Transmission Inspection
    • 26–06 Allison and Eaton Fuller Transmission Breather Check
    • 26–07 Allison Transmission Fluid and Filter Change
    • 26–08 Detroit™ Automated Transmission Fluid Change and Magnetic Plug Cleaning
    • 26–09 Detroit™ Automated Transmission Fluid Level Inspection
    • 26–10 Detroit™ Automated Transmission Air Filter Replacement
  • 31 Frame and Frame Components
    • 31–00 Safety Precautions
    • 31–01 Fifth Wheel Inspection
    • 31–02 Fifth Wheel Lubrication
    • 31–03 Holland Fifth Wheel Sliding Mechanism Inspection
    • 31–04 Frame Fastener Torque Check
    • 31–05 Trailer Electrical Connector Lubrication
    • 31–06 Premier 690 Coupling Inspection
  • 32 Suspension
    • 32–00 Safety Precautions
    • 32–01 Suspension Inspection
    • 32–02 Suspension Lubrication
    • 32–03 Suspension U-Bolt Torque Check
  • 33 Front Axle
    • 33–00 Safety Precautions
    • 33–01 Knuckle Pin Lubrication
    • 33–02 Tie Rod Lubrication
    • 33–03 Tie Rod Inspection
    • 33–04 Front Axle Wheel Bearing Lubrication
    • 33–05 Front Drive Axle Lubricant Level Check
    • 33–06 Front Drive Axle Lubricant Change
    • 33–07 Wheel Alignment Check
    • 33–08 Steer Axle Hub Cap Vent Plug Inspection
  • 35 Rear Axle
    • 35–00 Safety Precautions
    • 35–01 Drive Axle Lubricant Level Check
    • 35–02 Two-Speed-Axle Shift Unit Lubricant Level Check
    • 35–03 Drive Axle Breather Check
    • 35–04 Axle Lubricant and Filter Change, and Magnetic Strainer Cleaning and Check
  • 40 Wheels and Tires
    • 40–01 Wheel Nut and Rim Nut Torque Check
    • 40–02 Tire Check
  • 41 Driveline
    • 41–00 Safety Precautions
    • 41–01 Driveline Inspection
    • 41–02 Driveline Lubrication
  • 42 Brakes
    • 42–00 Safety Precautions
    • 42–01 Air Brake System Valve Inspection
    • 42–02 Air Dryer Inspection
    • 42–03 Air Dryer Desiccant Replacement
    • 42–04 Alcohol Evaporator Cleaning and Inspection
    • 42–05 Camshaft Bracket Lubrication
    • 42–06 Slack Adjuster Lubrication
    • 42–07 Brake Inspection
    • 42–08 Versajust Slack Adjuster Inspection and Lubrication
    • 42–09 Bendix Automatic Drain Valve Operating and Leakage Tests
  • 46 Steering
    • 46–00 Safety Precautions
    • 46–01 Drag Link Inspection
    • 46–02 Drag Link Lubrication
    • 46–03 Power Steering Fluid and Filter Changing
    • 46–04 Steering Shaft Lubrication
    • 46–05 Power Steering Gear Lubrication
  • 47 Fuel
    • 47–00 Safety Precautions
    • 47–01 Fuel Filter Replacement
    • 47–02 Fuel Separator Sight Bowl Cleaning and Element Replacement
    • 47–03 Fuel Tank Band Nut Tightening
  • 49 Exhaust
    • 49–00 Safety Precautions
    • 49–01 Exhaust System Inspection (Noise Emission Control)
    • 49–02 CAT CGI Bellows Replacement
  • 60 Cab
    • 60–00 Safety Precautions
    • 60–01 Cab Suspension Inspection
    • 60–02 Mirror Folding Check
    • 60–03 Aerodynamic Component Inspection
  • 72 Doors
    • 72–01 Door Seal, Door Latch, Door Hinge, and Door Check Lubrication
  • 83 Heater and Air Conditioner
    • 83–00 Safety Precautions
    • 83–01 Air Conditioner Inspection
    • 83–02 HVAC Air Filter Cleaning and Replacement
  • 88 Hood, Grille, and Cab Fenders
    • 88–01 Hood Rear Support Lubrication

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